邊梁冷彎成型機機身及牌坊組件:
邊梁冷彎成型機機身部分是本軋機的主體,其余組成部分均裝在本機身上,為鋼板焊接結構,焊接完成后均去應力處理。各連接面、安裝面精加工且安裝面加工有定位鍵槽,定位**,安裝方便,保證各組軋機主軸之間的平行度及與軋制中心線的垂直度。
牌坊組件是本機的主要工作部分,共有20架,自前至后依次安裝固定在機身上。本組件主要由前后牌坊架、上下主軸、上橫梁、上軸升降調節絲桿、前后軸承支座及主軸軸承等組成。后牌坊架固定在機身上,是上下主軸的支持基準;前牌坊可拆卸,方便更換裝配軋輥。上下主軸通過軸承安裝在軸承支座上,軸承支座可沿牌坊窗口的導向面通過調節絲桿帶動調節上下軸間的距離以適用不同直徑軋輥的安裝。
Side beam cold forming machine fuselage and archway assembly:
The fuselage part of the side beam cold forming machine is the main part of the rolling mill, and the other parts are all mounted on the machine, which is the welded structure of the steel plate, and the stress is removed after welding. Each connecting surface, installation surface is finely machined and the installation surface is machined with positioning keyway, which is accurate in location, convenient in installation, and ensures the parallelism between the main shaft of each group of rolling mill and the perpendicularity with the center line of the rolling mill.
Archway assembly is the main part of the machine, a total of 20, from the front to the back of the installation on the fuselage. This assembly mainly consists of front and rear archways, upper and lower spindle, upper cross beam, upper shaft lifting adjusting wire rod, front and rear bearing support and main shaft bearing, etc. The rear arch frame is fixed on the fuselage and is the support benchmark for the upper and lower spindle. The front arch can be disassembled to facilitate the replacement of assembly rolls. The upper and lower spindle is mounted on the bearing support through the bearing. The bearing support can adjust the distance between the upper and lower shafts by adjusting the wire rod along the guide surface of the archway window to suit the installation of the roller with different diameters.

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邊梁冷彎成型設備設計原則:
此設計本著使用可靠,便于維護,零部件較大限度的標準化、通用化、使用壽命正?;?,投資省,關鍵部位高標準,輔助部位保使用,軋輥易互換、基準統一化的原則。
邊梁冷彎成型設備設計依據:
根據需方提供要求,整機自動流水作業,產品樣件滿足提供圖紙要求,參照冷彎型鋼的地區標準GB6723—86《通用冷開口型鋼尺寸外形,變量及允許偏差》、GB6724—86《冷彎波型鋼板》、GB6726—86《貨運汽車冷彎型鋼尺寸、外形、變量及允許偏差》。
Design principle of side beam cold forming equipment:
This design is based on the principles of reliable use, easy maintenance, maximum standardization, generalization of parts, normalization of service life, low investment, high standard of key parts, maintenance of auxiliary parts, easy exchange of rolls, and standardization of reference.
The design basis of the side beam cold bending forming equipment:
According to the requirements of the demand side, the whole machine will flow automatically, and the product samples will meet the requirements of the drawings, and refer to the national standard GB6723-86 of the national standard for cold-formed section steel (GB6723-86). Variable and allowable deviation > GB6724-86 < Cold-formed Steel Plate > GB6726-86 < size, shape, variable and allowable deviation of Cold formed Steel for Freight cars.

邊梁冷彎成型設備制造質量控制情況
根據客戶的要求,結合我公司生產部、質檢科實際情況,對于設備的生產管理、質量控制情況,作出以下介紹:
1、生產管理:
由生產經理統籌規劃,攜2名生產計劃調度員,合理安排各工序工作,保證加工車間、裝配車間、質檢科等各相關科室的工作順利進行,已使所有工序零部件質量達到貴司產品質量要求。
2、質量控制:
⑴、設備外觀:
①、設備整體表面整潔,油漆噴涂均勻完整,不流淌、無漏噴。軋輥表面、各導軌面、滑動面、滾動面及圖紙有要求的位置不能噴漆。
②、未噴漆部位涂防銹油,軋輥模具等重要部件無磕碰劃傷現象。
③、整機外漏部件除刃口外都作倒角、倒愣處理,去除尖角毛刺。
④、整機各焊接及裝配固定組件保證其與相關部件的相對位置合理、準確。
⑵產品精度:
①、標準軋機的牌樓固定螺栓、橫梁固定螺栓、軋輥軸鎖緊螺母、基準鎖緊螺母、軸承蓋緊固螺栓等一定要緊固到位,軋輥軸與軋輥基準線要垂直,允差0.2~0.3/1000,不可累積。
②、安裝校直架時要保證其中心與軋輥基準中心對正,保證左右調整間隙能滿足型材彎曲的調整及多種規格型材的共用。
Manufacturing quality Control of Cold forming equipment for side Beam
According to the requirements of our customers, combined with the actual situation of our production department and quality inspection department, we will introduce the production management and quality control of the equipment.
1. Production management:
By the production manager overall planning, with 2 production planning dispatchers, reasonable arrangement of each process work, to ensure the processing workshop, assembly workshop, quality inspection department and other relevant departments work smoothly, Has made all the process parts quality up to your product quality requirements.
2. Quality control:
1. Device appearance:
1, the overall surface of the equipment clean, paint spray uniform integrity, no flow, no leakage spray. Roll surface, guide surface, slide surface, rolling surface and drawing must not be sprayed.
2. The anti rust oil is not painted at the painting part, and the important parts such as the roll die and so on are not scratched.
3. The external leakage parts of the whole machine are all chamfered except the cutting edge, so as to remove the burr of the sharp angle.
4. The relative position of welding and assembling fixed components is reasonable and accurate.
2 Product precision:
1. The fixed bolt of the standard rolling mill, the fixed bolt of the transverse beam, the lock nut of the roller shaft, the base lock nut, the fastening bolt of the bearing cover must be fastened in place, the roll shaft and the roller datum line should be vertical, and the allowance is 0.2~0.3/1000, not to be accumulated.
2. When installing the straightening frame, it is necessary to ensure the alignment between the center and the roller reference center, and to ensure that the left and right adjustment clearance can meet the profile bending adjustment and the sharing of many kinds of profiles.
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